Static Mixer Manufacturers in India, Suppliers in India
Intercontinental Exim Corporation is a leading static mixer manufacturers in India, suppliers in India. We specialise in the development of high-performance Static Mixers for fulfilling the changing requirements of industries of the future. Our mixers, based on the most current knowledge of flow dynamics and intelligent integration, are specifically planned for applications of the future.
We provide a complete line from Helical to High Shear and Fin Type mixers designed specifically to particular flow conditions and fluid properties. We have low-maintenance, adaptable, and compact equipment for numerous applications in water treatment, chemicals, food, and pharmaceutical industries. Customer-focused design with creative thinking enables us to assist business in delivering maximum mixing performance at an energy-efficient level.
Types of Static Mixers We Provide:
One of the leading static mixer suppliers in India, our all-types of Static Mixers are included with new technological formulations such as:
- Helical Static Mixer: These mixers are designed for efficient laminar flow mixing, ideal for applications requiring steady and continuous blending without mechanical agitation. They are utilized in water treatment, chemical dose systems, polymer blending, and food processing lines. Read more
- HSM – High Shear Static Mixer: Perfect for high-shear mixing where conventional mixers can't handle the job. These mixers can emulsify immiscible fluids to microscopic or nanoscopic dimensions. They're used in paint and coating, adhesive, cosmetics, and pharmaceutical industries. Read more
- Helical Static Mixer Rods: Lightweight and portable, these rods are for inline and batch mixing circuits with low to moderate flow rates. Made from corrosion-resistant materials like SS316, they're suitable for laboratory, pilot plant, and small industrial use. Read more
- Wafer Type Static Mixer: Designed for easy installation between flanges, these mixers are perfect for low-installation complexity and pressure-sensitive operations. They feature AI-based flow control and are used in oil and gas, water disinfection, and acid neutralization applications. Read more
- Fin Type Static Mixer: These mixers provide efficient material distribution with uniform mixing results. Their adaptive fin geometry can be customized in real-time for dynamic applications. They are used in food processing, chemical slurry transportation, and pulp and paper manufacturing. Read more
Technical Specifications of our Static Mixers:
As static mixer manufacturers in India, Our all types of static mixers are equipped with various specifications such as:
| Specification | Description |
|---|---|
| Mixer Types Available | Helical Static Mixer, HSM High Shear Mixer, Helical Static Mixer Rods, Wafer Type, Fin Type |
| Material of Construction | SS304, SS316, Hastelloy C, PVC, PP, PTFE-lined, Duplex Steel |
| Size Range | DN15 to DN600 (1/2” to 24”) and custom diameters available |
| Operating Pressure | Up to 25 bar (Higher ratings available on request) |
| Operating Temperature | -20°C to +220°C depending on material selection |
| Viscosity Handling | Up to 100,000 cP (ideal for both low and high-viscosity fluids) |
| Flow Range | 0.1 m³/hr to 500 m³/hr or customized to system requirements |
| End Connections | Flanged (ANSI/DIN), Threaded, Triclover, Wafer type mountings |
| Element Design | Helical, Blade Fin, Multi-lobe, High Shear Inserts (CFD optimized) |
Important Features of Our Static Mixers:
As dominant static mixer suppliers in India, our all types of new Static Mixers are filled with new features inside such as:
- No Moving Parts: Our static mixers have no mechanical components, which drastically reduces the risk of failure and eliminates mechanical wear and tear. This leads to higher reliability and lower maintenance costs.
- Energy-Efficient: These mixers operate without external power, using only the energy of the fluid flow itself. This reduces power consumption and helps plants achieve sustainability goals and lower energy costs.
- Custom Engineering: We design bespoke mixers for each unique process, considering factors like flow rate, pressure, and temperature. This ensures optimal performance and long-term efficiency for your specific application.
- Smart Integration: Our mixers can be integrated with modern industrial automation technologies like IoT and SCADA. This enables real-time monitoring and remote control, making the system suitable for Industry 4.0 environments.
Advantages of using our Static Mixers:
As static mixer manufacturers in India, Our all types of new static mixers provide multiple types of benefits such as:
- Consistent, Reproducible Results: Our benchtop mixers provide repeatable mixing for reliable quality output, reducing downstream quality control issues.
- Less Maintenance: With no moving parts, our mixers require significantly less maintenance than mechanical mixers, saving on operating costs and extending equipment life.
- Space Optimization: These mixers are lightweight and can be easily fitted into existing pipe systems, even in tight spaces, saving valuable factory floor space.
- Improved Reaction Time: By successfully blending liquids, our mixers increase chemical reaction rates, which enhances process throughput, especially in time-critical industries like pharmaceuticals.
Applications of our Static Mixers:
Being the best static mixer suppliers in India, our all types of Static Mixers are included with new feature and highly used in multiple applications such as:
- Water & Wastewater Treatment: Our static mixers are used for mixing chemicals like coagulants and disinfectants, ensuring proper distribution and reaction within the pipes. This leads to better water quality and enhanced plant efficiency.
- Oil & Gas Industry: In both upstream and downstream operations, our mixers are used for blending fuel additives and other hydrocarbon streams. Their high-pressure and corrosion-resistant design makes them suitable for this industry.
- Food & Beverage: We offer sanitary-grade static mixers for blending delicate food products such as dairy, flavorings, and sauces. Their design ensures food safety and preserves the integrity of flavor and texture.
- Pharmaceuticals: Our mixers are essential for the precision mixing required in drug manufacturing, handling suspensions, bioactive substances, and complex formulations with high accuracy and consistency.
One of the dominant static mixer manufacturers in India, suppliers in India, we at Intercontinental Exim Corporation, are providing the high quality of static mixers. Every single Static Mixer that we design is, simultaneously, a blend of technology skill and engineering skill and application skill that translate skill into technology.
Whether you renovate in-place plants or build on greenfield, our solutions are low-energy, consistent, and seamless mixing. We are committed to supplying industries with rugged and custom-made mixers that cut downtime and increase productivity. Through uncompromising innovation and dedication to customers, we are your ultimate partner for process optimization. Get in touch with us today for more information on how our Static Mixers can optimize your fluid handling systems. Contact us today for more information!