Jacketed Reaction Vessel Manufacturers in India, Suppliers in India
Intercontinental Exim Corporation is leading Jacketed Reaction Vessel manufacturers in India, suppliers in India. We produce best thermal processing equipment for diverse industries like chemicals and pharmaceuticals, food, biotechnology, and petrochemicals. Every vessel that we produce is designed with precision, made to be efficient, and constructed to withstand even the toughest processing conditions.
We are experts in using the latest engineering and functional design to manufacture equipment that delivers long-term value to our customers. Our jacketed vessels are made to deliver precise temperature control, proper mixing, and safe processing even in vacuum or pressure conditions. Based on a firm core of process expertise and equipment design, we keep refining our technology to industry standards.
Types of Jacketed Reaction Vessels:
As well-known Jacketed Reaction Vessel manufacturers in India, we are providing the best quality of Jacketed Reaction Vessels such as:
- Standard Jacketed Reactor Vessel: We provide conventional jacketed reactor vessels with single and double jacketing for precise temperature control. They are compatible with steam, water, or thermal oil for heating or cooling. These vessels are equipped with baffle supports and anchor-type agitators to improve mixing, especially for viscous or semi-solid materials.
- SS Jacketed Reactor Vessel (Stainless Steel): We manufacture jacketed reactors using high-performance materials like SS 304 and SS 316L. These reactors are corrosion-proof and durable, ideal for processes where cleanliness and chemical compatibility are critical. They can be fitted with electro-polished inner surfaces, sanitary valves, and integrated process automation control systems.
- Glass Jacketed Reaction Vessel: Our jacketed glass equipment is made from Borosilicate 3.3 grade glass, offering chemical resistance and clear visibility. This equipment is best suited for pilot operations, lab research, and sensitive processes where monitoring physical changes during a reaction is essential. We offer PTFE fittings, vacuum-resistant jackets, and digital stirring units for maximum flexibility and accuracy.
- Limpet + Jacketed Combination Reactor: We also design and build combination reactors that feature both external jackets and limpet coils for dual thermal control. This design is ideal for high-performance processes that require multiple temperature zones for different stages. These reactors are commonly used for specialty chemicals and high-value pharmaceutical products.
- ASME and Customized Pressure-Rated Reactors: We manufacture ASME-approved jacketed reactors for high-compliance and export markets. These vessels are designed for high-pressure and high-temperature applications and are built to strict compliance procedures, including third-party inspections and documentation. We can also customize the size, operation, and orientation to integrate seamlessly with batch or continuous processing equipment.
Key Features of Our Jacketed Reaction Vessels:
One of the leading Jacketed Reaction Vessel suppliers in India, our all-types of Jacketed Reaction Vessel is included with new technological formulations such as:
- Efficient Thermal Jacket System: Our jackets are designed for even heat distribution and rapid thermal transfer to prevent hotspots. Using flow simulation, we ensure optimal flow of media like steam, water, or hot oil, resulting in faster heating and cooling times and increased energy efficiency.
- Complete Material and Surface Range: We offer reactors in materials such as SS 316L, SS 304, Hastelloy, and Monel to suit specific chemical environments. Our tanks can be electro-polished, mirror-polished, or matte-finished for various requirements, and inner surfaces can be glass-lined or fluoropolymer-coated for superior chemical compatibility.
- Automation and Control Compatibility: Our jacketed tanks can be equipped with instruments for measuring temperature and pressure, along with automation packages for remote monitoring and control. These systems are compatible with PLC, SCADA, and IoT platforms, making them ideal for modern digital manufacturing plants. Automated parameter recording and control improve reproducibility and reduce human error.
- Safety Included in Every Design: Safety is a core part of our design philosophy. We incorporate features like pressure relief valves, rupture discs, and flame arrestors. Our equipment undergoes hydro-testing and non-destructive testing (NDT) to ensure mechanical strength and leak tightness. Operator safety shields and insulation options are also available for high-temperature operations.
- Modular Construction and Custom Design Flexibility: We design jacketed reactors for a variety of operations, including mixing, heating, cooling, or crystallization. Our designs are tailored to your specific plant layout, available utilities, and batch size. From lifting lugs to discharge valves and agitator types, every component is customized to fit your unique operational requirements.
Advantages of Employing Our Jacketed Reaction Vessels:
As leading Jacketed Reaction Vessel manufacturers in India, our all types of Jacketed Reaction Vessels gives certain types of benefits such as:
- Uniform and Stable Temperature Control: Our jacketed vessels provide stable and accurate temperature control, preventing product degradation and inconsistency, which is crucial for pharmaceutical and fine chemical applications. Their augmented thermal dynamics allow them to adapt to high-heating and low-cooling demands without modification.
- Operating Efficiency and Energy Conservation: We design our vessels for quick thermal response and better heat retention. This reduces energy consumption, shortens response times, and lowers long-term utility costs. We also achieve thermal efficiency under changing operating conditions with superior insulation and jacket designs optimized for flow.
- Longer Equipment Life and Easy Maintenance: We use high-quality materials and modern manufacturing processes to create vessels that resist corrosion, scaling, and pressure fatigue. Easy-access points, manways, and CIP compatibility make for simple and frequent cleaning and maintenance. Our reactors are designed for long-term service with minimal downtime and incidents.
- Multi-Purpose Utility Across Processes: Our jacketed reactors can be used for various applications, including heating, cooling, mixing, distillation, and crystallization. This versatility makes them a cost-effective solution for companies looking to diversify or expand their product range. Interchangeable agitators and control panels further enhance their flexibility.
- Flexible to Future Growth and Merging: We build vessels that can scale with your company, from laboratory to pilot to production size. Our reactors can be easily integrated into existing or future automation control systems and can be added to full skid sets. This scalability helps future-proof your investment and keeps you competitive.
Applications of Our Jacketed Reaction Vessels
Being the best Jacketed Reaction Vessel suppliers in India, our all types of Jacketed Reaction Vessels are included with new feature and highly used in multiple applications such as:
- Chemical Processing Industry: We supply jacketed reactors for emulsification, neutralization, and polymerization reactions. Our reactors are designed to handle aggressive chemicals and maintain temperature control even with shifting reaction kinetics. We also provide venting systems and high-shear mixing facilities for complex chemical formulations.
- Pharmaceutical and Biotech Industry: Our jacketed tanks are used for manufacturing Active Pharmaceutical Ingredients (APIs), intermediate products, and in fermentation processes. They are cGMP and FDA compliant, featuring sanitary fittings and full documentation support. Robust control systems ensure reliable process control for validation and regulatory audits.
- Food and Beverage Industry: We provide food-grade reactors for thermal processing of dairy blends, syrups, sauces, and fermented beverages. Fabricated from SS 316L with sanitary welds and a mirror-polish finish, they ensure clean and safe food production. These reactors also offer precise agitation and temperature control to preserve product texture and flavor.
- Petrochemical and Refinery Industry: Our jacketed vessels are valuable in petrochemical applications like hydrogenation, catalytic reactions, and solvent recovery. Our pressure and temperature-rated reactors feature secure sealing and safety features. Explosion-proof and area-approved units are available upon request.
- Agrochemical and Fertilizer Industry: We provide reactors for producing liquid fertilizers, pesticide formulations, and micronutrient suspensions. These reactors are chemically compatible and designed for easy purging between batches. Agitator and baffle designs ensure consistent suspension and prevent cross-batch contamination.
Why Intercontinental Exim Corporation?
Intercontinental Exim Corporation is a leading Jacketed Reaction Vessel manufacturers in India, and suppliers in India. Our experienced engineering team collaborates with clients to determine plant layout, utility availability, and operating objectives before customizing the appropriate vessel. We design all our products as per national and global standards and are backed by proper documentation and technical support. For more information, contact us today!